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Building Durable Outdoor Covers: Best Fabrics for Grills, Furniture, and Equipment

Don’t Let the Elements Ruin Your Gear

Rain, sun, wind, snow, dust—outdoor environments are tough on your belongings. Whether it’s a high-end grill, your favorite patio furniture, or an expensive piece of lawn equipment, exposure to the elements can degrade gear faster than you think.

That’s why custom outdoor covers are an excellent investment. And if you're a business that manufactures, resells, or uses outdoor equipment regularly, the right fabric choices can make or break your product longevity and customer satisfaction.

At Seattle Fabrics, we offer heavy-duty outdoor fabrics specifically engineered for protection, durability, and weather resistance.


What Makes a Great Outdoor Cover Fabric?

The best materials for outdoor covers share a few key qualities:

  • Water resistance or waterproofing

  • UV resistance to prevent fading and degradation

  • Durability and abrasion resistance

  • Mold/mildew resistance

  • Easy to clean

The right fabric will depend on your specific use case—are you covering something soft (like cushions) or something with sharp corners (like power tools)? Do you want a fitted, elegant look or a rugged, utilitarian one?


Top Fabrics for Outdoor Covers

1. Marine Vinyl

Marine vinyl is one of the most popular and effective materials for all-weather outdoor protection.

Key Benefits:

  • Waterproof

  • UV-resistant

  • Resistant to mildew, mold, and cracking

  • Easy to wipe clean

Best for: Grill covers, power equipment, marine and dockside applications

2. Heavyweight Coated Polyester

Coated polyester offers a strong balance between weight, flexibility, and resistance to environmental stress.

Key Benefits:

  • Water-resistant (or waterproof, depending on coating)

  • Strong tear resistance

  • Good UV protection

Common Coatings:

  • PU (polyurethane): Lighter, flexible, waterproof

  • PVC (polyvinyl chloride): Thicker, more rigid, industrial-grade protection

Best for: Covers for furniture, BBQs, garden equipment, storage bins

3. Sunforger Marine Canvas

A tightly woven cotton duck fabric treated for outdoor use. It combines the traditional canvas look with modern performance.

Key Benefits:

  • Breathable

  • Water, mildew, and UV-resistant

  • Stays cooler in sunlight than synthetics

Best for: Patio furniture covers, shade covers, awnings, historic restorations


Other Fabric Considerations

  • Ripstop fabrics: Add tear resistance for lightweight or collapsible covers.

  • Clear vinyl panels: Add visibility to custom covers for toolboxes or appliances.

  • Mesh fabric: Use for ventilation panels on grill or generator covers.


Choosing the Right Weight and Coating

  • 7–9 oz/yd² fabrics: Lightweight covers, easy to fold and store

  • 10–12 oz/yd² fabrics: Medium-duty covers, furniture protection

  • 14 oz+: Heavy-duty, commercial-grade gear and equipment covers

Coating Types:

  • Uncoated: Breathable but not water-resistant

  • PU-coated: Flexible, water-resistant, good for most B2C needs

  • PVC-coated: Industrial strength, full waterproofing, best for long-term exposure


Don’t Forget the Finishing Materials

Even the strongest fabric needs the right finishing materials:

  • UV-resistant thread (polyester or bonded nylon)

  • Reinforced webbing for handles and tie-downs

  • Grommets for anchoring to surfaces or bungees

  • Zippers or hook & loop closures for fitted access panels


Construction Tips for DIY Projects

For DIY Crafters:

  • Use a walking foot sewing machine for thick vinyl or canvas

  • Measure twice, cut once

  • Create a simple box or envelope pattern with corner darts for clean shaping

For Businesses:

  • Consider double-stitching or seam sealing for high-end builds

  • Provide clear install instructions if selling with furniture or grills

  • Add branding or labels for custom products


Project Ideas for Outdoor Covers

Residential Projects (B2C):

  • Patio furniture sets

  • Grill or smoker covers

  • Custom cushion protectors

Commercial Applications:

  • Restaurant patio seating

  • Event equipment

  • Lawn and landscaping tools

  • Industrial machinery and generators


Why Seattle Fabrics?

We’ve supplied thousands of customers with the materials they need to protect their gear and boost the lifespan of their investments. With our broad selection of outdoor-specific textiles, we make it easy to:

  • Source fabrics by the yard or roll

  • Match coatings and weights to your environment

  • Customize with hardware, fasteners, and thread

  • Get advice from real experts


Build It Once. Build It to Last.

A custom outdoor cover made from high-quality materials will save you time, money, and hassle over the long run. Whether you're a homeowner protecting your backyard setup or a business fabricating covers for resale or commercial use, choosing the right fabric is the first step toward longevity.

At Seattle Fabrics, we have everything you need to build with confidence—and we’re here to help every step of the way.

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